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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 30% | - Operating Procedures and Safe Work Practices
|
| Topic 2: Incident Investigation and Learning | 15% | - Learning and Improvement
|
| Topic 3: Hazard Identification and Risk Analysis | 25% | - Risk Evaluation and Control
|
| Topic 4: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Topic 5: Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. 
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)
A) Stagnant liquids in piping could result in accelerated corrosion
B) Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
C) The cost of removing the line will be greater if done at a later time
D) The current position of the line may be a tripping hazard
2. What are the main objectives for conducting a Process Safety Management audit? (Select all that apply)
A) Prepare an emergency response plan
B) Verify effectiveness of Risk-Based Process Safety management systems
C) Identify program improvement opportunities
D) Certify that all Operating Procedures are correct and up-to-date
E) Reduce process safety risks
3. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)
A) Uniform corrosion
B) Stress corrosion cracking
C) Pitting corrosion
D) Galvanic corrosion
4. A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
A) False
B) True
5. The accumulation for a relief device is:
A) The pressure increase over the MAWP expressed as a percentage of the MAWP
B) The pressure increase over the MAWP expressed as a percentage of the set pressure
C) The pressure increase over the set pressure expressed as a percentage of the set pressure
D) The pressure increase over the set pressure expressed as a percentage of the MAWP
Solutions:
| Question # 1 Answer: A,B | Question # 2 Answer: B,C,E | Question # 3 Answer: B,C | Question # 4 Answer: B | Question # 5 Answer: C |
